Pipe Relining for Industrial Sites

Introduction to Pipe Relining for Industrial Facilities

Pipe relining provides efficient, non-invasive remediation for plumbing systems within industrial facilities by installing a new lining inside existing pipes using trenchless technology, enhancing flow and extending their lifespan without replacing them.

Kellyville Plumbing delivers customised pipe relining services for commercial and industrial clients in and around Kellyville, Sydney. Our use of high-quality epoxy resins seals leaks and repairs cracks, preventing further damage from corrosion, tree root invasion, and mineral deposition.

The trenchless nature of pipe relining ensures routine operations persist without the interruptions common with traditional excavation methods. Our relining process is quick, often completed within a few hours, and can be applied to any area with underground piping., This negates the need for trenching through concrete or landscapes, and and comes with a 50-year service life guarantee.

In this article, we explain why pipe relining should be considered by managers and facility owners dealing with ageing, damaged plumbing systems, emphasising the benefits of a 'no-dig’ solution. We detail the array of benefits over industrial pipe replacement, allowing you to make an informed decision on the best solution for your industrial site.

Understanding Common Pipe Issues in Industrial Settings

Industrial facilities face unique pipe challenges due to the nature of their operations. Common issues where pipes can sustain damage include:

• Corrosion - Both clay concrete pipes, along with pvc cast iron pipes, can be susceptible to corrosion from chemical processes and harsh industrial fluids over time.
• Vibration or movement - Vibration from machinery frequently results in loosened pipe joints, leading to drainage issues.
• Blocked drains - Accumulation of minerals, fats and other debris can obstruct your drains and result in clogged pipes.
• Leaks - Unseen complications like cracks, holes, and malfunctioning joints may compromise your water systems that risk electric systems and slip hazards.
• Drain sewer issues like tree root intrusion often necessitate sewer pipe relining—tree roots infiltrate and damage the sewer line, spawning the need for urgent repair.

Routine inspections with CCTV cameras detect early indications of pipe wear, preventing them from becoming severe issues. Catching problems while pipes are still functional allows trenchless pipe relining to be used as a minimally disruptive and permanent solution.

Our plumbing services effectively seal damage, restore flow in congested pipes, and halt deterioration with minimal excavation and zero operational interruptions. It outperforms traditional replacement methods, as clogged drains impacting your pipes can be remedied with relining technology, offering lower costs and less downtime, ensuring no interruption to long-term reliability.

How Pipe Relining Works and Its Technical Process

The comprehensive pipe relining process repairs damaged systems using advanced technology to rehabilitate pipes internally:

1. Initially, our technicians conduct a thorough CCTV inspection of the pipes, providing clear footage to evaluate the extent of damage and determine the suitability of relining. Accurate measurements of the pipe ensure a perfectly tailored fit for the new liner.
2. The pipe is cleaned with high-pressure jets to eliminate debris and roots, ensuring the epoxy resin liner adheres properly.
3. A felt liner, impregnated with robust epoxy resin, is carefully expanded within the pipe using calibrated air water pressure. This expansion seals any fissures, leaks and corroded areas, securing a tightly bonded relined pipe to the existing structure.
4. UV light cures the epoxy liner, completing the installation of the new seamless lining. The outcome is a jointless, smooth interior surface, enhancing the pipe’s ability to endure long-term pressures up to 1800kpa.

The pipe remains fully operational throughout the relining process, achieving exactly what is required with no disruption surrounding your facilities. Minor entry and exit points used for access are later reinstated. The new epoxy liner, applied to used repair existing structures, is extremely durable and adheres well to pipes without sacrificing longevity, boasting an expected 50+ year lifetime.

Pipe relining can achieve structural rehabilitation of plumbing issues without causing downtime or any other disruption to your business. It outperforms traditional replacement requiring extensive demolition of floors and landscaped environments which takes days or weeks not hours.

Advantages of Pipe Relining for Industrial Applications

Pipe relining provides numerous benefits for repairing and rehabilitating commercial plumbing in industrial settings:

• Minimal disruption - Work is completed rapidly within hours using trenchless methods, avoiding costly downtime.
• Enhanced flow capacity - The smooth new lining removes obstructions and effectively seals cracks and leaks.
• Cost-effective - Pipe relining is up to 60% cheaper than replacing pipes, proving to be a cost effective solution that can last over five decades.
• Non-invasive installation - Utilising existing access points to pipes prevents damage from digging.
• Structural integrity - The liner, engineered to meet strict standards, withstands pressure up to 1800kpa.
• Permanent solution - Lining stops leaks and prevents further corrosion damage.
• Eco-friendly - Saves energy and resources in comparison to producing new pipes.

Pipe relining’s fuss-free approach makes it a preferred choice over traditional methods for industrial site maintenance.

Pipe Relining vs Traditional Pipe Replacement

Faced with ageing or compromised pipelines, facility managers must choose between traditional replacement and trenchless pipe rehabilitation methods. Here we compare the key differences:

With superior efficiency, sustainability and long-term reliability, Pipe relining is championed to avoid the potential disruption your industrial facility might face with other methods. Its minimal downtime delivers huge cost and time savings while permanently restoring pipe integrity.

Considerations When Choosing a Pipe Relining Contractor

When selecting a professional contractor for pipe relining services, it pays to do some due diligence by considering our top recommended key factors:

• Experience - An established company with many years servicing your industry instils confidence in their expertise.
• Methods and materials - By using the latest trenchless technology with high-grade epoxy resins, we ensure quality and durability that comes highly recommend for your property.
• Training and certification - Well-trained technicians certified in the latest techniques provide optimal workmanship.
• Reputation - We encourage you to check reviews and testimonials which happily recommend our reliable service and results.
• Warranties - long guarantees on materials and workmanship offer peace mind.

At Kellyville Plumbing, we tick all the boxes for your commercial plumbing needs. With over 10 years’ experience and interest free options available, our expert team providing commercial pipe relining across Sydney, utilises industry-leading technology to deliver proven solutions.

Please call us on 1300 349 338 for a free quote today or email [email protected] to learn how our trenchless pipe relining services can benefit your industrial facility.

Ensuring Minimal Disruption from Pipe Relining

Kellyville Plumbing employs specialised equipment and techniques to limit disruption to business operations during pipe relining. Utilising small access points, our trenchless technology offers non-invasive entry to drain pipes, eliminating the need for breaking through concrete or disturbing landscaping.

We aim to schedule industrial relining jobs over weekends or non-operational hours on occasions when the operational schedule permits flexibility. For work during production hours, we section off minimal working zones using barriers to maintain safe access and prevent accidents. Strict health safety protocols are followed to safeguard personnel and your facilities.

With extensive planning guided by CCTV pipe inspections, we tailor our approach to deliver high-quality relining results with the least possible interference to your operations.

We also stagger shifts in each project to reline particularly long pipelines in stages, allowing for partial system availability. Our team is committed to precision, ensuring the relining process is completed within the projected 4-6 hour timeframe.

The Cost-Effectiveness of Pipe Relining Solutions

Pipe relining significantly reduces costs compared to traditional pipe replacement. The trenchless process is faster, minimising expensive downtime. Other economic benefits include:

• No demolition - Gaining approach to pipes via small external openings means there’s no need to worry about the destruction of floors or gardens.
• Less labour - Rapid process reduces man hours and work crews onsite.
• No removal/rebuilding - Using existing pipes, which can used as host pipes, eliminates the need excavation, saving money on materials and reconstruction.
• 50-year lifespan - Long-term epoxy liner prevents future pipe failures.

The total cost of pipe relining, commonly available at a fixed price, offers a compelling advantage, with no comparison, often being 60% less than replacement. Industrial sites save tens of thousands in pipe maintenance over decades while avoiding production losses from prolonged shutdowns.

Pipe relining’s efficiency and reliability can help make it the most cost-effective long-term solution for ageing plumbing systems.

Compliance with Industry Standards in Pipe Relining

At Kellyville Plumbing, we adhere to strict industry standards in all our pipe relining work. Our experienced technicians are fully certified in the latest trenchless repair methods and utilise high-grade epoxy resins that comply with the relevant ISO standards.

We follow the official AS/NZS 4998:2006 standard for PVC pipes and AS/NZS 3725:2007 for the robust polyethylene pipe systems used in pipe reliningthe. Our custom-fitted structural pipe liners are engineered to the requirements of Water Services Association of Australia (WSAA) codes.

By complying with all state and national standards, plus being longstanding members of the Australian Pipe Relining Association (APRA), we ensure the exceptional quality and long-term durability of our pipe relining solutions across residential, commercial and industrial sites.

At Kellyville Plumbing, our customers are provided with complete assurance and peace of mind through our commitment to professional codes of practice. Our pipe relining work comes with a solid year guarantee for up to 50 years, offering reassurance through our commitment to exemplary industry standards.

The Environmental Sustainability of Trenchless Pipe Relining

Pipe relining, an innovative solution, is extremely eco-friendly compared to traditional pipe replacement methods. By rehabilitating pipes from the inside, it avoids the environmental damage caused by extensive excavation and demolition work.

The innovative process can also cut emissions dramatically, by up to 90% less than heavy machinery used for traditional pipe replacement. It also reduces waste by preserving existing materials instead of manufacturing and transporting new pipe components.

Pipe relining conserves water by sealing leaks and restores flow efficiency to reduce wasteful outflows. The smooth epoxy lining prevents scale build-up and erosion, enhancing sustainability.

At Kellyville Plumbing, we exclusively utilise 100% green epoxy resins certified for use in potable water systems. Our methods and materials are engineered to minimise environmental impact.

For facility managers looking to improve sustainability credentials, pipe relining offers a green solution that slashes carbon emissions while extending asset lifespan and conserving resources.